HIGH SPEED SOLVENTLESS LAMINATING MACHINE

HIGH SPEED SOLVENTLESS LAMINATING MACHINE

1. What is the work of this machine?

A High Speed Solventless Laminating Machine is an industrial equipment designed for bonding two or more flexible substrates (such as films, foils, or papers) without using solvents or adhesives containing volatile organic compounds (VOCs). It is widely used in:

1. Flexible packaging (food pouches, vacuum bags, labels).

2. Printing industry (laminating posters, banners for UV/moisture protection).

3. Textiles (waterproof fabrics, protective clothing).
   Key features include high-speed operation (80–500 m/min), eco-friendliness (no VOC emissions), and compatibility with materials like BOPP, PET, aluminum foil, and paper.

Fig. High Speed Solventless Laminating Machine.

Key Features:

1. Solventless Technology – Uses 100% solid adhesives (typically polyurethane or epoxy-based) that cure without emitting harmful solvents, making it environmentally friendly and safer for workers.
2. High-Speed Operation – Capable of running at significantly faster production speeds (often 300-800 meters per minute or more) compared to traditional solvent-based or water-based laminators.
3. Precision Lamination – Ensures uniform adhesive application, proper alignment, and strong bonding between layers.
4. Multi-Layer Compatibility – Can laminate various materials like BOPP, PET, aluminum foil, paper, and biodegradable films.
5. Energy Efficient – Requires less drying or curing time since no solvents need evaporation.
6. Compact & Automated – Often includes features like automatic tension control, web guiding, and quick-change systems for minimal downtime.

Applications:

1. Food & pharmaceutical packaging
2. Flexible packaging (stand-up pouches, sachets)
3. Labels & industrial laminates
4. Eco-friendly & sustainable packaging

Advantages:

✔ No VOC emissions (eco-friendly)
✔ Faster production rates
✔ Lower operational costs (no solvent recovery needed)
✔ Improved workplace safety
✔ High bond strength & durability

2. How many workers are needed to operate it?

1. Fully automatic models require 1–2 operators for monitoring and material handling.
2. Semi-automatic models may need 2–3 workers for manual loading/unloading.

3. What is the production capacity?

1. Speed: Ranges from 150 m/min to 500 m/min, depending on material thickness and machine model.
2. Daily output: Approximately 10,000–20,000 linear meters for a 500 m/min machine running 8 hours.

4. What is the electricity cost?

1. Power consumption: ~50–100 kW, varying with speed and width (e.g., Sinomech A450 uses 68 kW).
2. Estimated cost: ~5–15 (assuming $–$0.15/kWh).

5. How much space is needed to install this machine?

1. Minimum floor space: Typically 5–10 meters (L) × 2.5–4 meters (W) × 2.5–3 meters (H).
2. Additional space needed for material storage & workflow.

6. Where can we buy this machine?

Ultimate Corporation, 18/2, Sahibagh, Savar, Dhaka-1340, Bangladesh.

7. What is the origin of this machine?

1. Most machines are manufactured in China or Taiwan, with advanced models incorporating Turkish or Japanese components (e.g., Panasonic photocells, Omron controllers).
2. High-end models come from Germany (Heidelberg), Switzerland (Bobst), Italy.
3. Modern production: Dominated by Chinese manufacturers (e.g., Wenzhou, Zhejiang, Henan).

8. Do we supply only this machine?

Yes, we supply this machine.

We provide related packaging machinery, such as:

1. Slitting machines
2. Pouch-making machines
3. Solvent-based laminators
4. Spare parts & maintenance support.
5. Full packaging production line integration (if needed)

Now we supply various types of machine, not just High Speed Solventless Laminating Machine.

9. How many types of machines do we supply?

Our Supplying Machinery:

a. Poly Project:

1. LLDPE/LDPE/HDPE/PE/ Film blowing machine
2. Corona Treat machine for film blowing
3. Bottom Cutting Machine
4. Side sealing machine
5. 4 side sealing bag
6. Central sealing bag making machine
7. Pouch bag making machine
8. biodegradable bag making machine
9. (Flexographic) printing machine
10. T Shirt Bag Making Machine
11. Garbage making machine
12. Hand glove making machine
13. Solvent base / Solvent less Lamination machine
14. Roto gravure printing Machine
15. Film Slitting machine
16. Film inspection / Doctoring machine
17. Folding Device

b. Biodegradable Bag Project:

1. Biodegradable Film Blowing Machine
2. Biodegradable Bag Making Machine
3. Biodegradable Film Printing Machine

c. Gum Tape project:

1. Semi Automatic Gum Tape Cutting Machine
2. Full Automatic Gum Tape Cutting Machine
3. Gum Tape Printing Machine
4. Gum Tape Coating Machine

 d. Elastic & needle Loom Project Machine:

1. Sewing Thread cone winding Machine (Manual + Semi Auto)
2. Soft Cone rewinding Machine

e. PVC / PET project:

1. PVC Shrink film blowing machine
2. PVC shrink film blowing machine for bottle label
3. PVC / PET collar insert & butterfly making machine

f. Die Cutting & Paper Cutting Machine.

Our Supplying Raw Materials:

1. Plastic resin (PP /LDPE/LLDPE/EVA/HIPS /GPPS (Grade: Film/Injection/Fiber/Yarn/Pipe)
2. OPP Gum Tape
3. Adhesive Tape
4. Ink
5. Thinner
6. Paper (Duplex)
7. Textured Yarn

10. What is the warranty period?

Usually 1 year || 1.5 years || 2 years  warranty for all machine depend on type.

11. Do you have any technicians?

Yes, we have local & international technicians for:

1. Installation
2. Training
3. After-sales service

12. How many years are you in this business?

Ultimate Corporation has been in the plastic machinery trading & service business for several years, with wide experience in Bangladesh market.

13. Who is the boss of this company?

Our company is lead by Engr. Mahabub Hossen Juel.

14. Do you have stock in Bangladesh?

Yes, we maintain some stock in our local warehouse. For customized machines, order-based supply is available.

15. Are you supplying Taiwan machines?

Yes, we supply Taiwan-origin machines along with China and other countries depending on client budget and requirement.

16. Are you supplying all kinds of plastic machines?

We supply almost all kinds of plastic bag & tape-related machinery, especially for the packaging industry.

17. Are spare parts available for this machine?

Yes, we provide full spare parts support during and after warranty.

18. After warranty, how much do you charge for service?

After warranty:

1. Service charge is reasonable, based on task.
2. Usually depend on type of work, time, factory distance.

19. Do you supply from only one company?

No, we source machines from multiple verified manufacturers to ensure the best options for each project.

20. Are you supplying from manufacturers directly?

Yes, we directly source from manufacturers, not from middlemen, ensuring:

1. Better pricing
2. Customization
3. Direct support

We are also inviting you to visit our website / facebook / youtube channel to check more details about us.

If there is any assistance for our supplied item or services please feel free to contact with us.