CPE/TPE CAST EMBOSSED FILM EXTRUSION LINE (3-5 LAYER)

CPE/TPE CAST EMBOSSED FILM EXTRUSION LINE (3-5 LAYER)

1. What is the work of this machine?

A CPE/TPE Cast Embossed Film Extrusion Line is a specialized production system designed to manufacture multi-layer (3-5 layers) plastic films using Chlorinated Polyethylene (CPE) or Thermoplastic Elastomers (TPE) through a cast extrusion process with embossing.

High-Speed Co-Extrusion: Machines like Hengtuo’s HT-1500 model offer outputs up to 180 kg/h with linear speeds of 50–100 m/min, suitable for high-volume production of CPE/TPE films.

Multi-Layer Structure: Supports 3-5 layers (e.g., A/B or A/B/A configurations) for enhanced material properties like sealability, clarity, or barrier performance.

Precision Control: Features include:

Automatic thickness adjustment via T-die and online gauges for uniformity (e.g., ±0.002mm tolerance).

Helical cooling rollers to stabilize surface temperature and reduce defects.

Gravimetric dosing for consistent raw material mixing

Fig. CPE/TPE Cast Embossed Film Extrusion Line.

Key Components & Process Flow:

Extruders (3-5 units): Melt and pump raw materials (CPE/TPE blends).

Co-Extrusion Die (T-Die): Combines molten layers into a single film structure.

Chill Roll & Embossing Unit: Cools the film while imprinting a textured pattern (e.g., leather grain, matte finish).

Thickness Gauging System: Ensures uniform film thickness (±0.002mm tolerance).

Winding & Slitting: Cuts and rolls the finished embossed film.

Why Use CPE/TPE?

CPE → Enhances flexibility, chemical resistance, and flame retardancy.

TPE → Adds elasticity, soft-touch feel, and recyclability.

Applications

Medical Films (gloves, surgical drapes)

Automotive Interiors (textured dashboards, door panels)

Consumer Goods (artificial leather, waterproof sheets)

This extrusion line is ideal for producing high-performance, textured films with precise layer control.

 2. How many workers are needed to operate it?

Typically 1–2 operators for basic functions (loading raw materials, monitoring controls).

Fully automated lines may require fewer workers, with tasks like winding and slitting handled by machinery.

3. What is the production capacity?

Output: 80–360 kg/h, depending on model and layers 3810.

Speed: 40–180 m/min 314.

Thickness Range: 0.01–0.3mm

4. What is the electricity cost?

Power Consumption: 90–160 kW per hour.

Energy-Saving Models: Some machines (e.g., Blesson’s line) claim 28% lower energy use.

5. How much space is needed to install this machine?

Footprint: 9m × 4m × 3m (L×W×H) for standard models.

Larger lines (e.g., 11-layer systems) may require up to 12m × 6m

Additional space: Allow for material storage and conveyor systems.

6. Where can we buy this machine?

Ultimate Corporation 18/2, Sahibagh, Savar, Dhaka-1340, Bangladesh.

7. What is the origin of this machine?

Most machines are manufactured in China (e.g., Wenzhou, Dongguan, Ruian, Guangdong).

8. Do we supply only this machine?

Yes, we supply this machine.

We also offer related equipment, such as:

1. Auxiliary machines: Rewinders, slitters, pelletizers.
2. Customization: Screw designs, die widths, or material blends. 

Now we supply various types of machine, not just CPE/TPE Cast Embossed Film Extrusion Line.

9. How many types of machines do we supply?

Our Supplying Machinery:

Poly Project:

1. LLDPE/LDPE/HDPE/PE/ Film blowing machine
2. Corona Treat machine for film blowing
3. Bottom Cutting Machine
4. Side sealing machine
5. 4 side sealing bag
6. Central sealing bag making machine
7. Pouch bag making machine
8. biodegradable bag making machine
9. (Flexographic) printing machine
10. T Shirt Bag Making Machine
11. Garbage making machine
12. Hand glove making machine
13. Solvent base / Solvent less Lamination machine
14. Roto gravure printing Machine
15. Film Slitting machine
16. Film inspection / Doctoring machine
17. Folding Device

Biodegradable Bag Project:

1. Biodegradable Film Blowing Machine
2. Biodegradable Bag Making Machine
3. Biodegradable Film Printing Machine

Gum Tape project:

1. Semi Automatic Gum Tape Cutting Machine
2. Full Automatic Gum Tape Cutting Machine
3. Gum Tape Printing Machine
4. Gum Tape Coating Machine

 Elastic & needle Loom Project Machine:

1. Sewing Thread cone winding Machine (Manual + Semi Auto)
2. Soft Cone rewinding Machine

PVC / PET project:

1. PVC Shrink film blowing machine
2. PVC shrink film blowing machine for bottle label
3. PVC / PET collar insert & butterfly making machine

Die Cutting & Paper Cutting Machine.

Our Supplying Raw Materials:

1. Plastic resin (PP /LDPE/LLDPE/EVA/HIPS /GPPS (Grade: Film/Injection/Fiber/Yarn/Pipe)
2. OPP Gum Tape
3. Adhesive Tape
4. Ink
5. Thinner
6. Paper (Duplex)
7. Textured Yarn

10. What is the warranty period?

Usually 1 year || 1.5 years || 2 years  warranty for all machine depend on type.

11. Do you have any technicians?

Yes, we have local & international technicians for:

1. Installation
2. Training
3. After-sales service

12. How many years are you in this business?

Ultimate Corporation has been in the plastic machinery trading & service business for several years, with wide experience in Bangladesh market.

13. Who is the boss of this company?

Our company is lead by Engr. Mahabub Hossen Juel.

14. Do you have stock in Bangladesh?

Yes, we maintain some stock in our local warehouse. For customized machines, order-based supply is available.

15. Are you supplying Taiwan machines?

Yes, we supply Taiwan-origin machines along with China and other countries depending on client budget and requirement.

16. Are you supplying all kinds of plastic machines?

We supply almost all kinds of plastic bag & tape-related machinery, especially for the packaging industry.

17. Are spare parts available for this machine?

Yes, we provide full spare parts support during and after warranty.

18. After warranty, how much do you charge for service?

After warranty:

1. Service charge is reasonable, based on task.
2. Usually depend on type of work, time, factory distance.

19. Do you supply from only one company?

No, we source machines from multiple verified manufacturers to ensure the best options for each project.

20. Are you supplying from manufacturers directly?

Yes, we directly source from manufacturers, not from middlemen, ensuring:

1. Better pricing
2. Customization
3. Direct support

We are also inviting you to visit our website / facebook / youtube channel to check more details about us.

If there is any assistance for our supplied item or services please feel free to contact with us.