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NON-WOVEN FABRIC MAKING MACHINE

by | May 4, 2025 | Machinery profile | 0 comments

NON-WOVEN FABRIC MAKING MACHINE

1. What is the work of this machine?

A Non-Woven Fabric Making Machine is an industrial machine designed to manufacture non-woven fabrics by bonding or interlocking fibers through mechanical, thermal, chemical, or solvent-based processes – rather than weaving or knitting. Key processes include:

Web Formation: Fibers are laid into a web via spunbond (extruding filaments) or meltblown (ultrafine fibers) methods.

Bonding: Thermal (heat), mechanical (needle punching), or chemical (adhesives) techniques consolidate the web.

Finishing: Calendering, winding, and cutting complete the fabric

Fig. Non-Woven Fabric Making Machine.

Key Features of a Non-Woven Fabric Making Machine:

Fiber Preparation: Opens, blends, and cards fibers (e.g., polyester, polypropylene, viscose) to form a uniform web.

Web Formation: Uses methods like:

  1. Dry-laid: (carding, air-laid)
  2. Wet-laid: (similar to papermaking)

Spunbond: (extruding molten polymer into filaments)

Meltblown: (ultra-fine fibers for filtration/masks)

Bonding Process: Consolidates the web via:

Thermal bonding: (heat and pressure)

Chemical bonding: (adhesives/binders)

Mechanical bonding: (needle punching, hydroentanglement)

Finishing & Winding: Adds treatments (coating, laminating) and rolls the fabric.

Applications of Non-Woven Fabric Machines:

  1. Medical (masks, surgical gowns)
  2. Geotextiles (construction)
  3. Automotive interiors
  4. Hygiene products (diapers, wipes)
  5. Filtration & packaging

 2. How many workers are needed to operate it?

Automated lines: Typically require 2–5 operators for monitoring, quality checks, and material handling.

Manual processes: Older models may need 5–10 workers for tasks like web adjustment and maintenance. 

3. What is the production capacity?

Capacity varies by machine type and width:

Spunbond machines:

  1. 1600mm width: ~4 tons/day (70g/m² fabric).
  2. 3200mm width: ~9–10 tons/day.

Meltblown machines: ~1–1.5 tons/24 hours (25–80g/m²).

4. What is the electricity cost?

Power consumption:

  1. Spunbond lines: 400–800 kWh/ton.
  2. Meltblown lines: Installed power ~560 kW.

Cost estimate: Assuming 0.10/kWh,  500 kWh/ton machine costs ∗∗50/ton** in electricity.

Estimated operational cost: Lower than traditional methods due to reduced manual labor.

5. How much space is needed to install this machine?

Small machines: ~15m × 8m x 8m (L x W x L).

Large production lines: Up to 45m × 25m x 11m (L x W x L).

Additional space: Allow for material storage and conveyor systems.

6. Where can we buy this machine?

Ultimate Corporation 18/2, Sahibagh, Savar, Dhaka-1340, Bangladesh.

7. What is the origin of this machine?

Modern hubs: China dominates manufacturing (e.g., Wenzhou, Jwell, YAOAN), but Indian (Prosper) and European-branded machines are also available.

8. Do we supply only this machine?

Yes, we supply this machine.

Typical auxiliary equipment available:

  1. Film blowing units
  2. Printing machines
  3. Slitting/rewinding systems
  4. Packaging machines

Now we supply various types of machine, not just Plastic Injection Molding Machine.

9. How many types of machines do we supply?

Our Supplying Machinery:

a. Poly Project:

  1. LLDPE/LDPE/HDPE/PE/ Film blowing machine
  2. Corona Treat machine for film blowing
  3. Bottom Cutting Machine
  4. Side sealing machine
  5. 4 side sealing bag
  6. Central sealing bag making machine
  7. Pouch bag making machine
  8. biodegradable bag making machine
  9. (Flexographic) printing machine
  10. T Shirt Bag Making Machine
  11. Garbage making machine
  12. Hand glove making machine
  13. Solvent base / Solvent less Lamination machine
  14. Roto gravure printing Machine
  15. Film Slitting machine
  16. Film inspection / Doctoring machine
  17. Folding Device

b. Biodegradable Bag Project:

  1. Biodegradable Film Blowing Machine
  2. Biodegradable Bag Making Machine
  3. Biodegradable Film Printing Machine

c. Gum Tape project:

  1. Semi Automatic Gum Tape Cutting Machine
  2. Full Automatic Gum Tape Cutting Machine
  3. Gum Tape Printing Machine
  4. Gum Tape Coating Machine

 d. Elastic & needle Loom Project Machine:

  1. Sewing Thread cone winding Machine (Manual + Semi Auto)
  2. Soft Cone rewinding Machine

e. PVC / PET project:

  1. PVC Shrink film blowing machine
  2. PVC shrink film blowing machine for bottle label
  3. PVC / PET collar insert & butterfly making machine

f. Die Cutting & Paper Cutting Machine.

Our Supplying Raw Materials:

  1. Plastic resin (PP /LDPE/LLDPE/EVA/HIPS /GPPS (Grade: Film/Injection/Fiber/Yarn/Pipe)
  2. OPP Gum Tape
  3. Adhesive Tape
  4. Ink
  5. Thinner
  6. Paper (Duplex)
  7. Textured Yarn

10. What is the warranty period?

Usually 1 year || 1.5 years || 2 years  warranty for all machine depend on type.

11. Do you have any technicians?

Yes, we have local & international technicians for:

  1. Installation
  2. Training
  3. After-sales service

12. How many years are you in this business?

Ultimate Corporation has been in the plastic machinery trading & service business for several years, with wide experience in Bangladesh market.

13. Who is the boss of this company?

Our company is lead by Engr. Mahabub Hossen Juel.

14. Do you have stock in Bangladesh?

Yes, we maintain some stock in our local warehouse. For customized machines, order-based supply is available.

15. Are you supplying Taiwan machines?

Yes, we supply Taiwan-origin machines along with China and other countries depending on client budget and requirement.

16. Are you supplying all kinds of plastic machines?

We supply almost all kinds of plastic bag & tape-related machinery, especially for the packaging industry.

17. Are spare parts available for this machine?

Yes, we provide full spare parts support during and after warranty.

18. After warranty, how much do you charge for service?

After warranty:

  1. Service charge is reasonable, based on task.
  2. Usually depend on type of work, time, factory distance.

19. Do you supply from only one company?

No, we source machines from multiple verified manufacturers to ensure the best options for each project.

20. Are you supplying from manufacturers directly?

Yes, we directly source from manufacturers, not from middlemen, ensuring:

  1. Better pricing
  2. Customization
  3. Direct support

We are also inviting you to visit our website / facebook / youtube channel to check more details about us.

If there is any assistance for our supplied item or services please feel free to contact with us.

 

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