COMPUTERIZED COLOR REGISTER ROTOGRAVURE PRINTING MACHINE

COMPUTERIZED COLOR REGISTER ROTOGRAVURE PRINTING MACHINE

1. What is the work of this machine?

The Computerized Color Register Rotogravure Printing Machine is a high-precision printing system used primarily for high-speed, high-quality printing on flexible substrates like films, foils, and paper. It is widely used in packaging industries (food, pharmaceuticals, labels, etc.) due to its ability to produce vibrant, long-lasting prints with excellent color consistency.

     

Fig. Computerized Color Register Rotogravure Printing Machine.

Key Features & Details:

Printing Process:

Rotogravure (Gravure) Printing: Uses engraved cylinders to transfer ink onto the substrate.

Computerized Register Control: Ensures precise alignment of colors (up to ±0.1 mm accuracy).

Multi-color Printing: Typically 4 to 12 colors, depending on the machine configuration.

Components:

Unwinding Unit: Feeds the substrate (plastic, paper, foil) into the machine.

Engraved Cylinders: Made of steel or copper-chromium, etched with tiny cells to hold ink.

Inking System: Includes an ink pan, doctor blade (for wiping excess ink), and drying system.

Drying Tunnels: Hot air or UV drying to set ink quickly between colors.

Computerized Register System: Uses optical sensors to detect register marks and adjust cylinder alignment automatically.

Rewinding Unit: Collects the printed material neatly.

Automation & Control:

PLC (Programmable Logic Controller): Manages machine operations.

HMI (Human-Machine Interface): Touchscreen for easy parameter adjustments.

Auto Tension Control: Maintains consistent substrate tension.

Web Guiding System: Ensures proper substrate alignment.

Printing Specifications:

Speed: 100–600 meters/minute (varies by machine).

Max Web Width: 600 mm to 2000 mm (depending on model).

Print Resolution: 150–400 LPI (Lines Per Inch) for fine details.

Ink Type: Solvent-based, water-based, or UV-curable inks.

Applications:

1. Flexible Packaging (PET, BOPP, PE films)
2. Labels & Stickers
3. Laminated Tubes & Pouches
4. Wallpaper & Decorative Films
5. Security Printing (holograms, banknotes)

Advantages:

1. High-Speed Production
2. Excellent Color Reproduction
3. Long Print Runs with Consistent Quality
4. Suitable for Thin & Thick Substrates

2. How many workers are needed to operate it?

Basic operation: 2–4 operators (depending on automation level): 1–2 for machine operation & monitoring.1 for loading/unloading materials.1 for quality inspection & ink management.

Fully automated versions may require fewer workers.

3. What is the production capacity?

Speed: ~150–400 meters per minute (varies by model).

Width: ~600mm to 2000mm (depending on machine size).

Daily output: ~10,000–50,000 sqm (24-hour operation).

4. What is the electricity cost?

Power consumption: ~20–50 kW (depending on size & speed).

Estimated hourly cost: ~$2–$6 (varies by local electricity rates).

5. How much space is needed to install this machine?

Length: 10–25 meters (including drying ovens & unwinding/rewinding units).

Width: 3–6 meters (for operator access & material handling).

Height: 3–4 meters.

Total area: ~100–200 sqm (including safety space).

6. Where can we buy this machine?

Ultimate Corporation, 18/2, Sahibagh, Savar, Dhaka-1340, Bangladesh.

7. What is the origin of this machine?

Now widely manufactured in China, India, and Taiwan at competitive prices.

Originally developed in Europe (Germany/Switzerland/Italy) for high-end printing.

8. Do we supply only this machine?

Yes, we can supply this machine.

Optional add-ons:

1. 1. Lamination units.
   2. Coating & drying systems.
   3. Slitting & rewinding machines.
   4. PLC automation & color management systems.

Now we supply various types of machine, not just Computerized Color Register Rotogravure Printing Machine.

9. How many types of machines do we supply?

Our Supplying Machinery:

Poly Project:

1. LLDPE/LDPE/HDPE/PE/ Film blowing machine
2. Corona Treat machine for film blowing.
3. Bottom Cutting Machine
4. Side sealing machine.
5. 4 side sealing bag
6. Central sealing bag making machine
7. Pouch bag making machine
8. biodegradable bag making machine
9. (Flexographic) printing machine.
10. T Shirt Bag Making Machine
11. Garbage making machine.
12. Hand glove making machine
13. Solvent base / Solvent less Lamination machine
14. Roto gravure printing Machine
15. Film Slitting machine
16. Film inspection / Doctoring machine.
17. Folding Device

Biodegradable Bag Project:

1. Biodegradable Film Blowing Machine
2. Biodegradable Bag Making Machine
3. Biodegradable Film Printing Machine

Gum Tape project:

1. Semi Automatic Gum Tape Cutting Machine
2. Full Automatic Gum Tape Cutting Machine
3. Gum Tape Printing Machine
4. Gum Tape Coating Machine

 Elastic & needle Loom Project Machine:

1. Sewing Thread cone winding Machine ( Manual + Semi Auto )
2. Soft Cone rewinding Machine.

PVC / PET project:

1. PVC Shrink film blowing machine
2. PVC shrink film blowing machine for bottle label
3. PVC / PET collar insert & butterfly making machine

Die Cutting & Paper Cutting Machine.

Our Supplying Raw Materials:

1. Plastic resin (PP /LDPE/LLDPE/EVA/HIPS /GPPS (Grade: Film/Injection/Fiber/Yarn/Pipe)
2. OPP Gum Tape
3. Adhesive Tape
4. Ink
5. Thinner
6. Paper (Duplex)
7. Textured Yarn

10. What is the warranty period?

Usually 1 year || 1.5 years || 2 years  warranty for all machine depend on type.

11. Do you have any technicians?

Yes, we have local & international technicians for:

1. Installation
2. Training
3. After-sales service

12. How many years are you in this business?

Ultimate Corporation has been in the plastic machinery trading & service business for several years, with wide experience in Bangladesh market.

13. Who is the boss of this company?

Our company is lead by Engr. Mahabub Hossen Juel.

14. Do you have stock in Bangladesh?

Yes, we maintain some stock in our local warehouse. For customized machines, order-based supply is available.

15. Are you supplying Taiwan machines?

Yes, we supply Taiwan-origin machines along with China and other countries depending on client budget and requirement.

16. Are you supplying all kinds of plastic machines?

We supply almost all kinds of plastic bag & tape-related machinery, especially for the packaging industry.

17. Are spare parts available for this machine?

Yes, we provide full spare parts support during and after warranty.

18. After warranty, how much do you charge for service?

After warranty:

1. Service charge is reasonable, based on task.
2. Usually depend on type of work, time, factory distance.

19. Do you supply from only one company?

No, we source machines from multiple verified manufacturers to ensure the best options for each project.

20. Are you supplying from manufacturers directly?

Yes, we directly source from manufacturers, not from middlemen, ensuring:

1. Better pricing
2. Customization
3. Direct support

We are also inviting you to visit our website / facebook / youtube channel to check more details about us.

If there is any assistance for our supplied item or services please feel free to contact with us.