HIGH-SPEED COMPUTERIZED COLOR REGISTER ROTOGRAVURE PRINTING MACHINE
1. What is the work of this machine?
The High-Speed Computerized Color Register Rotogravure Printing Machine is an advanced industrial printing system designed for ultra-fast, precision printing on flexible materials like films, foils, laminates, and paper. It is widely used in packaging (food, pharma, labels), decorative printing, and security printing due to its high efficiency, color accuracy, and automation capabilities.This machine is used for:
Precision multi-color printing (up to 8-10 colors) with computerized register control.
Printing on flexible materials like plastic films, paper, foil, and laminates.
Applications in food packaging, labels, gift wraps, laminates, and industrial films.
High-speed, continuous printing with excellent color consistency and sharpness.
Fig. High-Speed Computerized Color Register Rotogravure Printing Machine.
Key Features & Specifications:
Printing Technology:
- Rotogravure (Gravure) Printing: Uses engraved cylinders for high-resolution ink transfer.
- Computerized Register Control: Auto-register (±0.1mm accuracy) with optical sensors for perfect color alignment.
- Multi-Color Printing: Supports 4 to 12 colors (expandable based on requirements).
Speed & Productivity:
- Printing Speed: 150–800 meters/minute (varies by model & substrate).
- Max Web Width: 600mm to 2500mm (customizable).
- Repeat Length: 300mm–1200mm (adjustable cylinder size).
Automation & Control:
- PLC + HMI Touchscreen – Fully automated operation with preset job memory.
- Auto Tension Control – Ensures smooth substrate movement.
- Web Guiding System – Prevents misalignment during high-speed printing.
- Remote Monitoring & Diagnostics – IoT-enabled models for predictive maintenance.
Ink & Drying System:
- Ink Types: Solvent-based, water-based, or UV-curable inks.
- Doctor Blade System – Precision ink application with adjustable pressure.
- Drying System:
-
- Hot Air Dryers (for solvent-based inks).
- UV Curing (for instant drying in UV models).
- Infrared (IR) Drying (for energy efficiency).
Substrate Compatibility:
- Films: BOPP, PET, CPP, PE, PVC.
- Foil & Laminates: Aluminum foil, metallized films.
- Paper & Labels: Coated paper, synthetic labels.
Applications:
✅ Flexible Packaging (Pouches, bags, wrappers)
✅ Labels & Stickers (Shrink sleeves, barcode labels)
✅ Laminated Tubes & Sachets (Toothpaste, cosmetics)
✅ Security Printing (Holograms, banknotes)
✅ Decorative Films (Wallpaper, furniture laminates)
Advantages Over Conventional Printing:
✔ Ultra-High Speed – Up to 800 m/min for mass production.
✔ Superior Print Quality – 150–400 LPI resolution for sharp graphics.
✔ Minimal Waste – Auto-register reduces misprints.
✔ Long Print Runs – Engraved cylinders last for millions of impressions.
✔ Eco-Friendly Options – Water-based & low-VOC inks available.
2. How many workers are needed to operate it?
3-5 workers per shift (depending on automation level):
- 1 operator (for machine control & monitoring)
- 1-2 assistants (loading/unloading rolls, minor adjustments)
- 1 quality checker
- 1 supervisor (if needed)
3. What is the production capacity?
Speed: 150–400 meters per minute (depending on material & design)
Daily output: ~20,000–60,000 sqm (24-hour operation)
Monthly capacity: ~500,000–1,500,000 sqm (subject to downtime & maintenance)
4. What is the electricity cost?
Power consumption: ~50–150 kW (depending on speed & heating systems)
Estimated hourly cost: ~10–30 (varies by local electricity rates)
Monthly cost (24/7 operation): ~7,000–20,000
5. How much space is needed to install this machine?
Minimum required space: ~20m (L) x 5m (W) x 4m (H)
Additional space for material storage, drying, and finishing may be needed.
6. Where can we buy this machine?
Ultimate Corporation, 18/2, Sahibagh, Savar, Dhaka-1340, Bangladesh.
7. What is the origin of this machine?
Mostly manufactured in China, Italy, Germany, India, and Japan.
China dominates the mid-range market, while Europe offers premium models.
8. Do we supply only this machine?
Yes, we supply this machine.
We also provide:
- Auxiliary equipment (ink pumps, drying systems, unwind/rewind units)
- Printing cylinders & engraving services
- Spare parts & technical support
- Full packaging line integration (if needed)
9. How many types of machines do we supply?
Our Supplying Machinery:
Poly Project:
- LLDPE/LDPE/HDPE/PE/ Film blowing machine
- Corona Treat machine for film blowing.
- Bottom Cutting Machine
- Side sealing machine.
- 4 side sealing bag
- Central sealing bag making machine
- Pouch bag making machine
- biodegradable bag making machine
- (Flexographic) printing machine.
- T Shirt Bag Making Machine
- Garbage making machine.
- Hand glove making machine
- Solvent base / Solvent less Lamination machine
- Roto gravure printing Machine
- Film Slitting machine
- Film inspection / Doctoring machine.
- Folding Device
Biodegradable Bag Project:
- Biodegradable Film Blowing Machine
- Biodegradable Bag Making Machine
- Biodegradable Film Printing Machine
Gum Tape project:
- Semi Automatic Gum Tape Cutting Machine
- Full Automatic Gum Tape Cutting Machine
- Gum Tape Printing Machine
- Gum Tape Coating Machine
Elastic & needle Loom Project Machine:
- Sewing Thread cone winding Machine ( Manual + Semi Auto )
- Soft Cone rewinding Machine.
PVC / PET project:
- PVC Shrink film blowing machine
- PVC shrink film blowing machine for bottle label
- PVC / PET collar insert & butterfly making machine
Die Cutting & Paper Cutting Machine.
Our Supplying Raw Materials:
- Plastic resin (PP /LDPE/LLDPE/EVA/HIPS /GPPS (Grade: Film/Injection/Fiber/Yarn/Pipe)
- OPP Gum Tape
- Adhesive Tape
- Ink
- Thinner
- Paper (Duplex)
- Textured Yarn
10. What is the warranty period?
Usually 1 year || 1.5 years || 2 years warranty for all machine depend on type.
11. Do you have any technicians?
Yes, we have local & international technicians for:
- Installation
- Training
- After-sales service
12. How many years are you in this business?
Ultimate Corporation has been in the plastic machinery trading & service business for several years, with wide experience in Bangladesh market.
13. Who is the boss of this company?
Our company is lead by Engr. Mahabub Hossen Juel.
14. Do you have stock in Bangladesh?
Yes, we maintain some stock in our local warehouse. For customized machines, order-based supply is available.
15. Are you supplying Taiwan machines?
Yes, we supply Taiwan-origin machines along with China and other countries depending on client budget and requirement.
16. Are you supplying all kinds of plastic machines?
We supply almost all kinds of plastic bag & tape-related machinery, especially for the packaging industry.
17. Are spare parts available for this machine?
Yes, we provide full spare parts support during and after warranty.
18. After warranty, how much do you charge for service?
After warranty:
- Service charge is reasonable, based on task.
- Usually depend o type of work, time, factory distance.
19. Do you supply from only one company?
No, we source machines from multiple verified manufacturers to ensure the best options for each project.
20. Are you supplying from manufacturers directly?
Yes, we directly source from manufacturers, not from middlemen, ensuring:
- Better pricing
- Customization
- Direct support
We are also inviting you to visit our website / facebook / youtube channel to check more details about us.
If there is any assistance for our supplied item or services please feel free to contact with us.
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